Vision for Crack and Stain
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Features of RT3 Vision for Crack and Stain
- RT3 Vision for Crack and Stain optimizers
are completely customized for you mill, accurately
modeling downstream processes.
- Provides Optimum Rotation solutions for you log
turner that maximizes value and minimizes breakage based
on actual crack locations and risk analysis.
- GUI, "Graphical User Interface" shows in Real-Time a
3D view of the log with the projected lumber and actual
crack and stain locations. This tool gives the Quality
Control Department pictures to verify results.
- Complex wane rule modeling which includes "Bluestain",
the ability to meter the amount of
stain on a board
is available.
- Crack and Stain is available for Log Merchandisers,
Primary and Secondary breakdown machine centers.
- Customized Mill management Reports and interface to
plant wide reporting systems.
- Optimization for value, recovery or product mix.
- Remote system support through modem for Internet /
VPN.
- System Diagnostics for all components to ensure
reliability and uptime.
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RT3 Vision End Scan Hardware
- High Definition Color Camera with Firewire
communication interface, mounted in industrial enclosure
scan the ends of each log processed, clearly identifying
both crack and stain.
- Specially designed, high output, white LED lighting
arrays which are strobed for maximum intensity and long
life.
- Vision computer, Intel multi core based on National
Instruments, PXI platform which utilizes the LabView
operating system and development tools.
RT3 Vision Lineal Scan Hardware
- High scan rate, high density multipoint laser
scanners with new color and/or grayscale vision
capabilities together with End Scan provide the best
possible data for the complex 3D log model.
- High speed communications based on Gigabit Ethernet
(GigE).
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Specifications
Scanning/Optimization Computer: Industrial
Rackmount Intel® Core 2 Quad
Full Profile Scanners: High scan rate, high
density, multipoint laser scanners with frame and blower assembly
Graphical User Interface PC: Current technology
with large flat panel monitors, Microsoft Windows and Office, Disk
Management and Antivirus Software
Simulation PC: Current technology with large
flat panel monitor, Microsoft Windows and Office, Disk Management
and Antivirus Software
Solution Monitors: Flat panel displays for
operator and machine outfeed
Computer Cabinet: Dust, oil and water tight and
cooled with a high efficiency air conditioner
Encoders: Bidirectional, custom built by Porter
with 5/8" diameter stainless steel shaft and a cast steel enclosure
Documentation: Operating Manuals,
Interconnection Diagrams, Wiring Schedules, Electrical Schematics
and Component Layouts provided in hard copy and/or electronic format
Porter offers many levels of product support to ensure
your continued satisfaction with our systems:
- Free telephone technical support for the life of the system
including troubleshooting your system over Internet/VPN
- 24 hour Service Support Cell
- Spare optimization parts stocked at our Richmond facility