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Process Control

Operational Status

A Process Control System has three responsibilities. First, controlling machine operation to process the log as intended by the optimization solution. Second, processing as many logs as possible through the machine during a shift. And third, making it easy to monitor, configure, maintain and troubleshoot machine operation.

Porter RT3 Process Control Systems utilize the latest technologies in PLC's and motion control and modern programming techniques to tightly control speed and position to ensure the log is processed as intended, resulting in accurate opening faces and maximizing recovery and value.

Porter RT3 Process Control Systems maximize piece count by utilizing predictive gap optimization techniques and leveraging the increased performance of modern VFD's to maximize piece count while maintaining smooth machine operation. Real Time Gap Analysis

Operator booths are Pre-wired and Tested

Setworks Adjustment

Porter RT3 Process Control Systems allow the operator and maintenance personnel to easily monitor, configure, maintain and troubleshoot machine operation by way of an intuitive, menu driven Human Machine Interface (HMI).

All components are connected and tested extensively in our CSA-US certified manufacturing facility prior to shipping, reducing potential problems during startup. The assigned Controls engineer takes the project from inception to startup ensuring continuity of knowledge and quicker realization of production targets.

Porter designs control system for log bucking, primary breakdown and curve sawing gangs and has participated in highly successful projects with all major machinery vendors.

Local StationSpecifications

PLC: Allen-Bradley, Modicon, Fanuc, Siemens

Motion Control: Delta Computer Systems, Allen-Bradley

Human Machine Interface: WonderWare, RSView

HMI PC: Current Technology with large flat panel monitors, Microsoft Windows, Disk Management and Antivirus Software

Operator Consoles: Heavy gauge powder coated steel, top layout designed in collaboration with customer

Control Cabinets: Dust, oil and water tight

Encoders/Pulse Generators: Bidirectional, custom built by Porter with 5/8" diameter stainless steel shaft and a cast steel enclosure

Documentation: Interconnection Diagrams, Wiring Schedules, Electrical Schematics and Component Layouts and documented ladder logic listings provided in hard copy and/or electronic format

Porter offers many levels of product support to ensure your continued satisfaction with our systems:

  • Free telephone technical support for the life of the system including troubleshooting your system over modem or Internet / VPN
  • 24 hour Service Support Cell
  • Spare parts stocked at our Richmond facility